General information
MG030 A NC is a very reliable Ercolina mandrel bending machine which has proven its highest quality even in extreme conditions of Alaska and Siberia! It’s the most popular semi-automatic mandrel bender of our factory over the years. This mandrel version of MG030 model is able to bend up to D60x2,2 mm stainless steel tube with very small radii. The setup of the mandrel tooling set is very easy, operator’s work doesn’t require any special skills. The quality of the pieces bent on a MG030 A is amazing, it provides perfect shape with quite minimal ovality! Another advantage of the machine is that it can be used without the mandrel table, which gives the opportunity to work with simple applications and more thick tubes as well. Available with mandrel table 1, 5, 3, 4 or 6 meters long.
Models available:
- MG030-A-V2T – three phase, 2 speeds
- MG030-A-PT – three phase, TCPlus control
- MG030-A-PM – single phase, TCPlus control
Ercolina Machine: MG030A con nuovo controllo TCPlus
Features
- FST closure system (Patented) with auxiliary system for stabilizing the hydraulic pressure of the slide
- Programmable C-axis bending and positioning of the 2-axis manual spindle carriage (Y1=Feed and B=Rotation) with high resolution encoder and standard adjustable mechanical stops
- Multifunction control keyboard integrated in the machine body with microprocessor control with multifunctional menu; 30 programs of 9 bends each can be memorized (MG030-A-V2T); the TC PLUS Control has unlimited programs with 30 curves each that can be stored in memory
- Screen for digital display for carriage feed (Y1 Axis) and rotation (B Axis)
- External pressure gauges for easy setting of the system and closing pressure
- Variable bending speed up to 4 rpm (Inverter versions)
- 1.5, 3, 4 and 6 meter mandrel tables available
- Pneumatic chuck
Ercolina Machine: Special Tooling MG030A For Bending Stainless Steel AISI304 Ø32x1,5mm CLR 45mm
Ercolina Machine: MG030PT-A Bending Stainless Steel 30x1,5mm R60mm
Ercolina Machine: MG030PT-A Bending Stainless Steel 38x1,5mm R76mm
Ercolina Machine: MG030PT-A Bending Stainless Steel Square Profile 20x20x1,5mm R60mm
Ercolina Machine: MG030PT-A bending Stainless Steel 304 Solid Rod D8mm R16mm
Advantages
- NC with electromechanical bending axis
- Core and soulless curve, thanks to removable mandrel table
- Max capacity 64 mm (2 ” Gas)
- Minimum bending radius 1,5 D
- Simple and intuitive control
- Quick and easy adjustments
- Variable bending speed (in models with inverter)
- Service equipment: 40 and 50 mm hexagonal shafts, 5-pin foot control, universal slider and 4-arm handwheel
Technical data
| Flexion Modulus | 10 cm3 |
| Min outside diameter | 10 mm |
| Max outside diameter | 76 mm |
| Max bending radius (CLR) | 200 mm |
| Min bending radius (CLR) | 20 mm |
| Max bandeing angle | 210° |
| Motor | 4,2 kW |
| Number of storable programs | 30 x 9 (MG030-A-V2T) Unlimited (TC Plus) |
| Bending speed | Variable with inverter |
| Noise level | 65 dB |
| Hydraulic oil capacity | 15 l |
| Dimensions | 2500x 950×1250 (1,5 m) 4000x 950×1250 (3m) 5000x 950×1250 (4m) 7000x 950×1250 (6m) |
| Weight | 680 kg (1,5 m) 850 kg (3 m) 900 kg (4 m) 1010 kg (6 m) |
Maximum capacity
| Section | Material | Max Ø x Wall thick. (mm) |
|---|---|---|
 |
Round Tube | 64 x 3,3 |
|
A53 | 2″ Sch 40 |
|
Stainless steel 304 | 60,3 x 2,2 |
 |
Square profile | 60 x 60 x 2 |
 |
Rectangular profile „easy way” | 40 x 60 x 4 |
|
Rectangular profile „hard way” | 60 x 40 x 3 |
